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Hot Break Tomato Paste: Definition, Processing Line, and Industrial Advantages

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For industrial buyers, understanding Hot Break tomato paste is essential when sourcing raw materials for sauces, purees, ketchup, and processed foods. At Taichy Food, we produce premium 28–30 Brix and 30–32 Brix Hot Break tomato paste using advanced Hot Break processing lines designed for high viscosity and excellent product stability.

This article explains what Hot Break tomato paste is, why it is called “Hot Break,” how the Hot Break processing line works, and why it is the preferred choice for many manufacturers worldwide.


1. What Is Hot Break Tomato Paste? (Hot Break Tomato Paste Definition)

Hot Break tomato paste is a concentrated tomato product produced by heating freshly crushed tomatoes to 85–95°C (185–203°F) immediately after crushing.
This rapid high-temperature treatment inactivates pectin-degrading enzymes, helping the paste maintain:

  • High viscosity
  • Thick consistency
  • Excellent stability during further processing

Definition:
Hot Break tomato paste is tomato concentrate produced through high-temperature enzyme inactivation during the crushing stage to preserve natural pectin and deliver a dense, stable texture.

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2. Why Is It Called “Hot Break”?

The term “Break” refers to the moment when tomatoes are crushed and their cellular structure is broken down.

Two primary breaking methods exist:

  • Hot Break (HB) – crushed at high temperatures (85–95°C)
  • Cold Break (CB) – crushed at lower temperatures (55–65°C)

“Hot Break” simply means that the breaking (crushing + enzyme deactivation) occurs under hot conditions, resulting in:

  • Higher viscosity
  • Better pectin retention
  • Stronger structure
  • Greater heat stability

This is why HB paste is typically used for products requiring cooking, evaporation, or thermal sterilization.


3. How Hot Break Technology Works (The Principle Behind HB Processing)

The Hot Break method works by rapid enzyme inactivation.

Fresh tomatoes naturally contain enzymes such as:

  • Pectin methylesterase (PME)
  • Polygalacturonase (PG)
  • Other pectin-degrading enzymes

If these enzymes remain active, they break pectin and reduce viscosity.

The Hot Break process prevents this by:

  1. Crushing tomatoes
  2. Immediately heating to 85–95°C
  3. Rapidly destroying pectin-degrading enzymes

Result:
A thick, stable, high-viscosity tomato paste ideal for industrial use.


4. What Is a Hot Break Tomato Paste Line?

A Hot Break tomato paste line is a specialized processing system designed to crush tomatoes and heat them instantly to high temperatures to stabilize pectin and preserve viscosity.

Below is the typical Hot Break tomato paste line used at Taichy Food:

Step 1: Receiving & Sorting

Fresh, ripe tomatoes are washed and inspected.

Step 2: Hot Break Crushing System

Tomatoes are crushed and immediately heated to 85–95°C using:

  • Hot Break crusher
  • Tubular heater / coil heater
  • Enzyme deactivation system

This is the core of the Hot Break process.

Step 3: Refining

Skins, seeds, and fibers are removed through sieving units.

Step 4: Evaporation (Concentration)

The pulp is concentrated to the desired Brix level:

  • 28–30 Brix Hot Break
  • 30–32 Brix Hot Break

Vacuum evaporators ensure a controlled concentration process.

Step 5: Sterilization

UHT or 121°C sterilization ensures product safety and long-term stability.

Step 6: Aseptic Filling

Packed into:

  • 220L aseptic steel drums
  • 1000L IBC tanks
  • Retail cans (70g–4.5kg)
  • OEM/private label packaging

5. Key Characteristics of Hot Break Tomato Paste

✔ High Viscosity

Retains a thick and stable structure.

✔ Rich, Deep Red Color

Enhanced due to thermal treatment.

✔ Excellent Heat Stability

Ideal for thermal processing, pasteurization, and cooking.

✔ Resistance to Syneresis

Prevents water separation.

✔ Ideal for Further Processing

Perfect for industrial sauces and concentrated foods.


6. Hot Break Tomato Paste Specifications (Taichy Food Products)

We supply two major Hot Break grades:

1. Tomato Paste 28–30 Brix Hot Break

  • Medium-high viscosity
  • Suitable for sauces, purées, catering, and foodservice products

2. Tomato Paste 30–32 Brix Hot Break

  • Higher consistency and thickness
  • Preferred for ketchup, high-viscosity sauces, seasoning factories

Packaging Options

Certifications

ISO 9001 | HACCP | BRC | Halal | Kosher


7. Applications of Hot Break Tomato Paste

Hot Break tomato paste is widely used in:

  • Ketchup manufacturing
  • Tomato sauces and dressings
  • Concentrated tomato purées
  • Ready meals and canned foods
  • Industrial condiments and seasonings
  • Foodservice and catering products

Its heat stability and strong structure make it the preferred choice for industrial processors worldwide.


8. Global Hot Break Supply from Taichy Food

Taichy Food exports Hot Break tomato paste to customers in:

  • Africa
  • Middle East
  • South America
  • Europe
  • Southeast Asia

Our factory ensures consistent quality, stable supply, and strict quality control throughout the Hot Break tomato paste line.


📞 Contact Taichy Food for Hot Break Tomato Paste

Looking for a reliable supplier of 28–30 Brix or 30–32 Brix Hot Break tomato paste? Need technical advice for your Hot Break tomato paste line?

We provide:

  • Free product consultation
  • Technical specification sheets
  • Customized viscosity and color
  • OEM/private label production

👉 Get in Touch Today

🌐 Website: https://www.taichytomato.com
✉️ Email: tf1@taichysupply.com
📱 WhatsApp / Phone: +86-15022770702

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